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-   -   1977 Chevy K30 Crew Cab Build (https://67-72chevytrucks.com/vboard/showthread.php?t=435722)

my4by2 04-21-2011 08:35 PM

Re: 1977 Chevy K30 Crew Cab Build
 
4 Attachment(s)
VERY exciting morning so far for me! Got a bunch of pics from the shop! Here's some of the fuel tank being modified - they came up with a MUCH improved design that not only looks better, but holds a LOT more than the original 30 something gallons we had... I think it looks freakin' SWEET!!!

my4by2 04-21-2011 08:38 PM

Re: 1977 Chevy K30 Crew Cab Build
 
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And they didn't stop the redesign there either - came up with a MUCH improved way to mount the front of the tank that's really easy to remove if needed!!! Tell ya man, these guys are GREAT!!!

my4by2 04-21-2011 08:39 PM

Re: 1977 Chevy K30 Crew Cab Build
 
2 Attachment(s)
And here's a few to show you how much better it fits in & looks compared to that original "boxy" look it had... Man I'm stoked!!!!

my4by2 04-21-2011 08:41 PM

Re: 1977 Chevy K30 Crew Cab Build
 
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Man I love these pics!!!! Here it is getting all the final welding & smoothing - Keven can really lay down a pretty bead!!! This tank is HUGE!!!

my4by2 04-21-2011 08:44 PM

Re: 1977 Chevy K30 Crew Cab Build
 
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And last but not least, my radiator FINALLY made it to the shop...... It looks fantastic too!!! Now they can at last start the mock up of the front end & get everything finalized up there!!! They'll still need to order the aluminum overflow can, but gotta see where it's gonna sit & how much room they have first.

jbclassix 04-21-2011 08:49 PM

Re: 1977 Chevy K30 Crew Cab Build
 
The shop you are working with seems to know their stuff, so maybe I am just missing it, With a tank that long and that rigid are there going to be any isolators to allow flex difference in the frame and tank?

my4by2 04-21-2011 08:49 PM

Re: 1977 Chevy K30 Crew Cab Build
 
Also finally managed to finally get my front accessories all sorted out. Stayed late last night & called Scoggin-Dickey. Couldn't get a "kit" in the truck style, so we had to piece a kit together that's exactly what would'a come on the 08 HD trucks & all NEW!!! Gotta call em back tonight & pay for it, but it's a done deal!

my4by2 04-21-2011 08:54 PM

Re: 1977 Chevy K30 Crew Cab Build
 
Quote:

Originally Posted by jbclassix (Post 4638449)
The shop you are working with seems to know their stuff, so maybe I am just missing it, With a tank that long and that rigid are there going to be any isolators to allow flex difference in the frame and tank?

FIrst off - this is a one ton frame so naturally a LOT stiffer than the half-ton versions are. Secondly, there are NO plans for this truck to be out there "flexing" on a rock climb or super-serious trail... For the most part this truck is gonna be my daily driver & most of it's off-road duty will be recreational at best. They know this going in & are building it accordingly - and yes, they are VERY good at what they do.

jbclassix 04-21-2011 08:57 PM

Re: 1977 Chevy K30 Crew Cab Build
 
question answered!

my4by2 04-21-2011 11:33 PM

Re: 1977 Chevy K30 Crew Cab Build
 
1 Attachment(s)
A different shot that better shows the dimples in the baffle plates they put it for strength. Almost a shame that no one will probably ever see it again...

my4by2 04-22-2011 03:29 AM

Re: 1977 Chevy K30 Crew Cab Build
 
Ok, so according to WFO's math - my new tank should hold around 38 gallons of fuel when completed & installed. It's supposed to go out next week to get the inner liner applied & then we'll see what they end up going with on the outside. I kinda prefer to use a spray on style, but we'll see what's best.

SledBurban 04-22-2011 11:17 AM

Re: 1977 Chevy K30 Crew Cab Build
 
the fuel tank they built is amazing, great look and totally purpose built!

thirdstreettito 04-22-2011 11:23 AM

Re: 1977 Chevy K30 Crew Cab Build
 
Thats a sweet tank! I'm thinking like 50+ gallons. It's bigger than my 41!

MTCK 04-22-2011 12:07 PM

Re: 1977 Chevy K30 Crew Cab Build
 
That tank looks freaking awesome. Will it have straps under it or is the angle iron front and rear the only mount? If it's 38 gallons that's about 235 lbs plus the weight of the tank... It looks like it's ready to accept an in-tank pump?

Gordonr1973 04-22-2011 02:08 PM

Re: 1977 Chevy K30 Crew Cab Build
 
Quote:

Originally Posted by my4by2 (Post 4627059)
My fender badges are done & DAMN do they look freakin' AMAZING!!!!!!!!!! Cannot wait to see these things on my truck - and the cab side badges I showed you earlier in the thread will compliment this one as well! Steve over at Billet Badges is the best at what he does!!!!! :metal:

These look awesome!! Build is really moving fast!

my4by2 04-22-2011 07:57 PM

Re: 1977 Chevy K30 Crew Cab Build
 
Quote:

Originally Posted by MTCK (Post 4639593)
That tank looks freaking awesome. Will it have straps under it or is the angle iron front and rear the only mount? If it's 38 gallons that's about 235 lbs plus the weight of the tank... It looks like it's ready to accept an in-tank pump?

I am not aware of plans for any straps. The tank is built with relatively thick sheet metal & the angle iron is 1/4", so it's pretty stout. They have built similar tanks for other rigs that see more abuse in some weekends than mine may see in it's whole life & not had issues, so I should be good.
We are using a new GM sending unit/pump assembly - the same ones used for the 2008 model HD trucks with a 6.0L engine. Mast said the stock pump should run their motor just fine. I wanted to be sure I would be able to replace all this easily later down the road if I needed to & not have to hunt for special parts that a dealership or parts store wouldn't have available.

MTCK 04-22-2011 09:35 PM

Re: 1977 Chevy K30 Crew Cab Build
 
That'll be really nice. I'm a big fan of as many OEM parts as possible. I pretty much need to keep a book on mine so I can remember what the heck to order when I get to the parts counter. Yours will be 5 times more complicated!

my4by2 04-22-2011 09:54 PM

Re: 1977 Chevy K30 Crew Cab Build
 
Yeah, will definitely come up with some sort of "quick reference" guide once I get all my final paperwork so when I do need to order anything down the line it won't be so complicated!!! This is another reason though that I didn't do the Cummins swap, I wanted it to stay as repairable friendly as possible while still getting better technology & fuel mileage.

my4by2 04-22-2011 11:35 PM

Re: 1977 Chevy K30 Crew Cab Build
 
Well.... Initial quote from Mario came in today - >$16k OUCH!!! Kinda expected it though given the quality of his work. This also includes full media blast & epoxy primer though as well as materials & labor. Really can't put all this into the project & then "skimp out" on this phase of it I suppose... Needless to say my July dreams of completion are vanishing into thin air! Most likely I'll fly out there while I am home to see it & it'll probably still be at his shop.

BIG V 04-22-2011 11:38 PM

Re: 1977 Chevy K30 Crew Cab Build
 
what kevin is working there?

my4by2 04-22-2011 11:46 PM

Re: 1977 Chevy K30 Crew Cab Build
 
It's spelled Keven & he's the main fabricator/welder there at WFO. Does AWESOME work too!

MTCK 04-23-2011 01:16 AM

Re: 1977 Chevy K30 Crew Cab Build
 
Yeah a CC LB is a lot of square footage of body work, but still, holy crap... I'd be scared to drive it at that point.
Posted via Mobile Device

my4by2 04-23-2011 03:23 AM

Re: 1977 Chevy K30 Crew Cab Build
 
Eh, can't be scared to drive it or else what's the point of building it... That said I will definitely be very careful where I park it & all. It's not gonna be some "show" paint job with lots of graphics - actually a pretty straight forward look. It's like you said though - it's a LOT of body to prep & get straightened out before shooting.

y5mgisi 04-23-2011 06:35 PM

Re: 1977 Chevy K30 Crew Cab Build
 
Dang! Mind me asking what you do for a living?

my4by2 04-23-2011 07:58 PM

Re: 1977 Chevy K30 Crew Cab Build
 
By trade I am a diesel mechanic, but I have been working as a contractor overseas for a few years now.


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