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08-28-2018, 10:39 AM
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#1 |
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Registered User
Join Date: Aug 2006
Location: Redmond, WA
Posts: 6,334
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Complete instructions for disassembling and assembling the entire truck
In 185 steps or less!
Remove washer bottle and bracket Remove upper radiator brackets Remove fan and shroud Drain coolant Remove radiator and hoses Remove hood latch and support Remove headlights and bezels Remove headlight rings and buckets Remove Bumper Remove bumper side mounts to frame Remove Grille Remove Aux Battery Tray Remove Regulator from aux battery tray Remove main battery tray Remove alternator bracket Remove wiper arms Remove antenna rod Remove cowl panel Remove outer driver side fender Diconnect connection from battery cable to junction block Remove relay and park lights from radiator support Remove AC lines and the 2 grommets Remove AC evaporator tank Remove AC condensor Remove clips from buttom of rad support Remove radiator support Remove radiator support corners from radiator support Remove driver's side inner fender brace Remove parking brake cable from inner fender Remove passenger side ground strap from inner fender Remove inner fenders Remove AC hose fixture and line clips on pump Rmove heater hoses and valve Remove negative battery cable Remove pump to carb fuel line Remove power steering lines and clips Remove power steering pump Remove fuel pump Remove AC bracket from pump Remove AC brackets from engine and exhaust manifold Remove carrier bearing mount assembly Remove rear universal joint Remove front driveshaft Remove rear driveshaft Drain engine oil Disconnect speedometer cable from transmission Remove exhaust collectors Remove shift linkage Unbolt engine stands from frame Remove distributor cap Remove spark plug wires Remove distributor Remove throttle rod Disconnect ground straps from rear valve cover bolts Disconnect vacuum hose at engine for vacuum booster Disconnect oil pressure gauge line from engine Remove engine and transmission Remove all emblems and trim from front fenders Remove line at bottom of brake distribution block Remove brake pedal retaining clips and washers Remove vacuum booster Remove clips and washers from middle brake pin Remove cotter pin from lower pin and drive pin out Remove booster bracket from firewall Remove shift rod from steering column Remove rag joint Remove cowl vent solenoid arm and plastic plate Remove vcowl vent flap from inside cowl Disconnect heater control cables on top of heater box Remove heater box assembly from firewall Remove cowl vent solenoid from bracket Remove cowl vent solenoid bracket from firewall Remove plastic wire channel from cowl Remove wiper motor arms from motor and cowl Remove outside mirrors Remove driver's door panel Remove window regulators and lock hangles Remove vent windows Remove main glass from doors Remove regulators from doors Unclip 2 rods from each door latch Remove latch Remove pull knob from lock rod Remove handle rod and armature Remove door handle Remove chrome strip from inside of door Remove Custom Camper emblems from doors Remove cowl to cab seals Remove door with hinges still attached to doors Remove door strikers - count shims Remove seats Remove console Remove sill plates Remove 2 under-column brackets Remove 1 under-column strap Disconnect wiring harnesses from column Disconnect column to firewall screws Remove column - put in gear needed to align with hole Remove carpet Remove carpet underlay Disconnect speedo cable from instrument cluster Disconnect oil pressure line from gauge Disconnect vacuum gauge line Disconnect tach harness Remove instrument cluster Remove headlight switch Remove wiper swith Remove glovebox door Remove glovebox latch Remove glovebox liner Remove radio Remove AC side vents and pipes Remove headliner Remove visors Remove dome lamp Remove cargo lamp and switch Remove fuel tank Remove dome lamp/fuel sender harness Remove foam insulation from B-pillar Remove seat belts Disconnect harness from heater box relay Disconnect harness and remove grommet from heater resistor Remove heater box inside cab Remove antenna base and grommet Remove weatherstripping from door entries Disconnect brake switch Remove pedal box assembly Remove door pins and floor dimmer Disconnect ignition connectors Disconnect wiper connectors Pull engine harness back through firewall Remove relay by fusebox Disconnect orange-white courtesy harness from fusebox Remove fusebox Disconnect cable from e-brake assembly Remove e-brake assembly Remove passenger floor vent and solenoid Remove driver floor vent and pull-handle Remove wiper motor Remove accelerator rod bell crank Remove plastic thing by column hole Remove firewall padding Remove jute from dash Remove dash pad Remove AC center vent Remove speaker Remove accelerator pedal mount studs Disconnect e-brake and speed Remove oil gauge line and grommet Remove brake pedal firewall boot Remove hubcaps Remove wheels and tires Remove rear shocks Disconnect e-brake cable from frame brackets Disconnect e-brake cables from rear drums Remove rear brake hose Remove leaf springs Remove rear axle as a unit Remove front shocks Remove sway bar Remove tie rods ends from spindles Remove front brake hoses Remove upper and lower ball joint cotter pins Back ball joint nuts off one or two threads Break ball joints loose Compress front springs Disconnect top ball joint Disconnect lower ball joint Remove spindles Remove centerlink Remove idler arm Remove idler arm mount Remove steering box Remove pitman arm from steering box Remove upper control arms Remove lower control arms Remove brake and fuel hard lines Remove body mounts Remove exhaust system Remove e-brake cables and brackets Remove speedometer cable Remove negative battery cable Remove shift linkage bracket from frame Remove rear leaf bump stops from frame Remove trailer hitch Remove rear bumper Rest "For assembly, simply reverse the process"
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1970 GMC Sierra Grande Custom Camper - Built, not Bought 1969 Pontiac 2+2 427/390 4-speed Coupe 1969 Pontiac 2+2 427/390 4-speed Convertible |
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08-28-2018, 10:47 AM
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#2 |
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Registered User
 
Join Date: Dec 2013
Location: Omaha NE
Posts: 620
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Re: Complete instructions for disassembling and assembling the entire truck
I'll have to check through my notes, but I may have missed a step or two.
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1972 C10 Custom Deluxe LWB, 402/400, PS, PB, A/C, Highlander, Hugger / White 1971 C10 Cheyenne LWB (SWB), 350/350, PS, PB, A/C, Dark Olive / White. |
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08-28-2018, 11:13 AM
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#3 |
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Senior Member
Join Date: Nov 2004
Location: Vacaville, CA
Posts: 2,272
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Re: Complete instructions for disassembling and assembling the entire truck
The disassembly is the easy part its the reassembly that takes time and money.
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08-28-2018, 11:21 AM
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#4 |
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Registered User
Join Date: Mar 2013
Location: Hewitt, Texas
Posts: 444
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Re: Complete instructions for disassembling and assembling the entire truck
sorry, but i never saw "open beer"......or.."wipe blood from the garage floor so wife does not think a murder happened"
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Steven '67 SWB, 250ci, 3OTT.......this is my first build...... I wonder if my grand kids will say, "I would give anything to have my grand dads 2005 Chevrolet Z71" |
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08-28-2018, 11:25 AM
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#5 |
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Msgt USAF Ret
 
Join Date: Jan 2005
Location: Kalamazoo, Michigan
Posts: 8,723
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Re: Complete instructions for disassembling and assembling the entire truck
Here are the instructions for the FORD trucks.
Three easy steps. Pull pin toss run Just kidding
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VetteVet metallic green 67 stepside 74 corvette convertible 1965 Harley sportster 1995 Harley wide glide Growing old is hell, but it beats the alternative. |
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08-28-2018, 11:44 PM
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#6 |
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Registered User
Join Date: Aug 2016
Location: Mount Carmel Illinois
Posts: 1,323
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Re: Complete instructions for disassembling and assembling the entire truck
That's a waste of a grenade. I prefer a brick on the gas and a cliff. LOL @Vettevet
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1967 GMC C25 305 V6 1969 K20 CST 1994 k1500, Oldredz71(ext shorty 4x4 6 in lift) 1998 S10ZR2 2001 Silverado 2500hd 8.1L 2003 Silverado 2500hd Crew cab |
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08-29-2018, 12:06 AM
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#7 |
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Registered User
Join Date: May 2013
Location: Post Falls, ID
Posts: 901
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Re: Complete instructions for disassembling and assembling the entire truck
A sad fact:
Two bumpkins, with beer and air tools, can thoroughly basket-case an entire truck in a short weekend. Most of those trucks never drive again 
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08-29-2018, 02:16 PM
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#8 | |
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Registered User
Join Date: Aug 2016
Location: Mount Carmel Illinois
Posts: 1,323
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Re: Complete instructions for disassembling and assembling the entire truck
Quote:
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1967 GMC C25 305 V6 1969 K20 CST 1994 k1500, Oldredz71(ext shorty 4x4 6 in lift) 1998 S10ZR2 2001 Silverado 2500hd 8.1L 2003 Silverado 2500hd Crew cab |
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08-30-2018, 03:20 AM
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#9 | |
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Registered User
Join Date: Jul 2015
Location: 2nd left past the stump on a dirt road.
Posts: 2,629
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Re: Complete instructions for disassembling and assembling the entire truck
Quote:
Who we hiring for cleanup  Its gunna get messy!
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10-17-2020, 10:28 PM
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#10 |
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Registered User
Join Date: Apr 2016
Location: Kirkland,WA
Posts: 73
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Re: Complete instructions for disassembling and assembling the entire truck
Shout out to davepl!. I'm from Kirkland! I was wondering how you came about to organize this list? Getting ready to reassemble my Blazer.
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10-17-2020, 10:32 PM
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#11 |
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Registered User
Join Date: Feb 2019
Location: Nor Cal
Posts: 822
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Re: Complete instructions for disassembling and assembling the entire truck
You left out the steps where you take a break for a Beer or Beverage..
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1968 C20 Fleetside 396 4sp PS PB AC CST . https://www.youtube.com/watch?v=RWK8GgWD4uA |
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10-18-2020, 09:45 AM
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#12 | |
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Proprietor of Dale's Corner
Join Date: Nov 2012
Location: Vacaville , CA
Posts: 16,358
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Re: Complete instructions for disassembling and assembling the entire truck
Quote:
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"Some Days Chickens And Some Days Feathers" Dale XNGH ECV Sam Brannan 1004 R.I.P. 67ChevyRedneck R.I.P. Grumpy Old Man R.I.P. FleetsidePaul |
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01-17-2022, 12:38 PM
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#13 |
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Registered User
Join Date: Jul 2021
Location: Nanaimo, BC CANADA
Posts: 57
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Re: Complete instructions for disassembling and assembling the entire truck
I printed this and stuck it up in the garage. I'll update it if anything is missing! So far, I am surrounded by parts and seeing my garage is too small. I know, I'll number everything same as the list and bring it all into the house!
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01-17-2022, 06:18 PM
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#14 |
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Registered User
Join Date: May 2018
Location: Prattville, AL
Posts: 611
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Re: Complete instructions for disassembling and assembling the entire truck
Much more organized than my:
- Get baggies and permanent marker - Grab tools - Let the rust fly Gets a bit more complicated when you blow two of them apart and mix all the baggies together. 
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-------------------------------------------------------- 1967 C10 "Snowball" (Currently in a thousand pieces down from a bazillion) 1989 Toyota DLX pickup "The Hulk" |
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