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Old 02-09-2009, 12:07 PM   #1
steverino66
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spot weld bit size

Guys who've replaced rocker panels - what's the correct spot weld cutter bit size for our trucks - 5/16, 3/8 - other?
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Old 02-09-2009, 07:13 PM   #2
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Re: spot weld bit size

Ive always used the 3/8's. Doesnt matter cuz your gonna miss the center anyway! Seems like I always have to pry something or drill it twice.
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Old 02-09-2009, 07:20 PM   #3
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Re: spot weld bit size

http://www.blairequipment.com/Spotwe...d_Cutters.html
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Old 02-10-2009, 12:03 PM   #4
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Re: spot weld bit size

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this spot weld cutter is really the best way to go. the one with the guide pin in the center is great for cutting spot welds. Cuts your time in half. just let the teeth do the cutting. dont force it cuz the teeth will break
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Old 02-10-2009, 12:40 PM   #5
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Re: spot weld bit size



This is what I have also. It works real well.
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Old 02-10-2009, 12:47 PM   #6
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Re: spot weld bit size

I used a 1/4" bit.

Didnt miss too many times.
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Old 02-10-2009, 02:33 PM   #7
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Re: spot weld bit size

Here is a 3/8th" for $3.99
http://www.harborfreight.com/cpi/cta...emnumber=95343
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Old 02-10-2009, 05:13 PM   #8
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Re: spot weld bit size

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Originally Posted by joe231 View Post
You could buy several of those for what I paid for the 3/8" Blair Rotobroach kit. Might be worth a try anyway.
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Old 02-10-2009, 06:03 PM   #9
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Re: spot weld bit size

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You could buy several of those for what I paid for the 3/8" Blair Rotobroach kit. Might be worth a try anyway.
what did that kit cost ya?
I have use these cheap ones, they work quite well, as stated previously, just let it cut and don't force it.....it is 2 sided so you can flip the cutter over if it gets dull....well worth $4 IMHO
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Old 02-10-2009, 06:47 PM   #10
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Re: spot weld bit size

@ $35 iirc

Shoulda went to Harbor Freight first...although, in my defense, I had searched aound the web and everyone had good things to say about the Blair cutters. Other brands were not very highly spoken of. I still would've tried the HF ones but didn't know they were so inexpensive.
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Old 02-10-2009, 07:22 PM   #11
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Re: spot weld bit size

thanks for the responses - big help
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Old 02-10-2009, 09:11 PM   #12
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Re: spot weld bit size

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@ $35 iirc

Shoulda went to Harbor Freight first...although, in my defense, I had searched aound the web and everyone had good things to say about the Blair cutters. Other brands were not very highly spoken of. I still would've tried the HF ones but didn't know they were so inexpensive.
guess you should have asked here first, huh?
I've heard good things about the Rotobroach, i believe it is the one that will cut nice round holes in sheet metal also, unlike drill bits and holesaws

i just picked up one from harbor freight, cost me $4.99 instead of the internet price of $3.99
although it is nice to have a Harbor Freight in the neighborhood
i'll try it out tomorrow

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Originally Posted by 502tripower View Post
I have always ground my own out old drill bits.
can you elaborate?
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Old 02-10-2009, 09:34 PM   #13
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Re: spot weld bit size

Iv'e used the ones from Harbor Freight with success..BTW it does help to drill a 1/8 inch hole first, less wandering.
Bob
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Old 02-10-2009, 10:44 PM   #14
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Re: spot weld bit size

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Iv'e used the ones from Harbor Freight with success..BTW it does help to drill a 1/8 inch hole first, less wandering.
Bob
I have been drilling a small pilot hole when I use mine too. It definitely helps keep it from wandering.

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The old spot weld bits looked just like a forstner bit so I just took old drill bits and ground them to this shape and they worked great. When I wore one out I just re-ground. I am a cabinet maker/wood worker so drill bits where plentiful and grinding drill bits is a everyday task.
That's a great idea. Too bad I am not that talented when it comes to sharpening bits.
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Old 02-10-2009, 09:46 PM   #15
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Re: spot weld bit size

The old spot weld bits looked just like a forstner bit so I just took old drill bits and ground them to this shape and they worked great. When I wore one out I just re-ground. I am a cabinet maker/wood worker so drill bits where plentiful and grinding drill bits is a everyday task.
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Old 02-12-2009, 01:41 AM   #16
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Re: spot weld bit size

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Originally Posted by 502tripower View Post
The old spot weld bits looked just like a forstner bit so I just took old drill bits and ground them to this shape and they worked great. When I wore one out I just re-ground. I am a cabinet maker/wood worker so drill bits where plentiful and grinding drill bits is a everyday task.
I tried this today with an old 3/8 bit I had and it worked pretty well. One small problem I had was getting the center point so that it would actually cut. I guess I need to work on that a little more.....have any siggestions?
Thanks for posting this
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Old 02-12-2009, 12:59 PM   #17
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Re: spot weld bit size

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I tried this today with an old 3/8 bit I had and it worked pretty well. One small problem I had was getting the center point so that it would actually cut. I guess I need to work on that a little more.....have any siggestions?
Thanks for posting this
Cap, When I ground the center point I would make it just long enough to center the bit. Also I would not make it an exact point leaving a bit of the drill bit. It just takes a bit of playing to get it right and as you well know some bits are better than others. The forstner bits are used for wood so they are ground to a point. Hope this helps. Good Luck
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Old 02-14-2009, 01:11 AM   #18
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Re: spot weld bit size

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Cap, When I ground the center point I would make it just long enough to center the bit. Also I would not make it an exact point leaving a bit of the drill bit. It just takes a bit of playing to get it right and as you well know some bits are better than others. The forstner bits are used for wood so they are ground to a point. Hope this helps. Good Luck
Yeah I did leave a little bit of a kid of spade shape to it, but I still had to lean on it pretty good to get it to cut. Like you said, it takes a little bit of playing to get it just right. Of course my eyesight isn't the best anymore either.....really need to see about some specs.
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Old 02-10-2009, 10:42 PM   #19
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Re: spot weld bit size

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guess you should have asked here first, huh?
I actually bought them before I started using this site. Had them for a couple of years anticipating the eventual teardown of 2 or 3 vehicles. The '64 just happened to get bumped to first in line.


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although it is nice to have a Harbor Freight in the neighborhood
i'll try it out tomorrow
I stopped by the one in Moore last summer and bought a tow bar and magnetic towing lights that I used to bring that '64 LB home with.

Let us know how well they work for you.
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Old 02-10-2009, 10:58 PM   #20
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Re: spot weld bit size

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I stopped by the one in Moore last summer and bought a tow bar and magnetic towing lights that I used to bring that '64 LB home with.

Let us know how well they work for you.
there isn't one in Moore......
Norman, OKC, and Tulsa

will do!
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Old 02-10-2009, 11:12 PM   #21
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Re: spot weld bit size

It must have been in Norman then. I was south of OKC, I do know that for a fact.
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Old 02-10-2009, 09:48 PM   #22
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Re: spot weld bit size

cool!
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Old 02-10-2009, 11:52 PM   #23
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Re: spot weld bit size


that's my 'hood!!!
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Old 02-11-2009, 06:36 PM   #24
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Re: spot weld bit size

I just did this to take out the tank mounts in the cab and just used a forstner bit. Worked perfectly... just no stop so ya gotta be careful..lol.. but I think I might check out the Harbor Freight version when I have to do it again...
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