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Old 06-28-2010, 04:06 PM   #1
GmtGmt
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Roof question

Well i found out that the roof on my newer Cab is toast but its only the outer skin thats toast so i have deciede that im going to swap Roof skin out with the one from the old cab thats totaly rusted out in the buttom part of the roof

but is the roof tac welded on around this?
i know it is taced around the windsheild and in the corners but what about here

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Tonight mine pulled a few cars out of snowbanks, and is sitting in my driveway, icicles on the grille, wheels just white cakes of snow, buried up to the lug nuts in powder, straps and chains wrapped around the bumpers, the outline of the wipers clear in 4 inches of snow on the windshield... A tired warrior of the 1980s in a world of low profile tires, front wheel drive, and plastic bumpers, where people stay in their houses until snowplows move the offending substance from their paths, too helpless to travel without AAA and chains and salt, clearing their windows with longhandled brushes while gently stepping around in the snow trying to stay nice and dry.
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Old 06-28-2010, 04:24 PM   #2
RandyP
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Re: Roof question

It is brazed on the cab corners, but along the window opening it is just plug welded. Drill out the plug welds that should be visible, then cut the cab corner area where you want.

Not that it will help, but here's a shot of it from Mitchell.
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Old 06-28-2010, 04:28 PM   #3
GmtGmt
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Re: Roof question

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Originally Posted by RandyP View Post
It is brazed on the cab corners,
what would that mean sorry it might sound stupid
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Tonight mine pulled a few cars out of snowbanks, and is sitting in my driveway, icicles on the grille, wheels just white cakes of snow, buried up to the lug nuts in powder, straps and chains wrapped around the bumpers, the outline of the wipers clear in 4 inches of snow on the windshield... A tired warrior of the 1980s in a world of low profile tires, front wheel drive, and plastic bumpers, where people stay in their houses until snowplows move the offending substance from their paths, too helpless to travel without AAA and chains and salt, clearing their windows with longhandled brushes while gently stepping around in the snow trying to stay nice and dry.
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Old 06-28-2010, 05:55 PM   #4
RandyP
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Re: Roof question

Where the cab corner and roof joint are, it is a solid weld. When you grind all the paint off I bet it is a copper color (brass), they used to weld them with brass (brazing).

Last edited by RandyP; 06-28-2010 at 05:56 PM.
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Old 06-29-2010, 12:59 AM   #5
80SPORT
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Re: Roof question

It will be a lot quicker to cut the pillars and replace the complete roof;we have done this on trucks that had a sunroof;unless you have a new outer roof skin there is lots of work to take a roof apart.
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Old 06-29-2010, 06:43 AM   #6
James McClure
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Re: Roof question

Just my 2 cents, but why not fiberglass the roof? On a large flat expanse like the roof it would be alot easier than doing alot of steel work and fiberglass won't ever rust out and pound for pound it's going to be stronger and also quieter. Living in the rust belt, I use fiberglass wherever I can because of this. I even use it over new metal. The whole floor of mine was sandwiched with glass after I rebuilt the floor pan. Inside and out then I bedlinered it just before I put it back on the frame. jim
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