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Old 02-11-2020, 05:48 PM   #1
oldman3
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Another 52 interior door panel

Hey everyone. I'm going to show how I made another door panel. This is based on the new way my son (Mark -Reaper71) and I learned from Erin. It is different and a new learning curve, but not bad. I didn't take a lot of pics because of this, new way, but it should show enough to be able to follow. If there are any question let me know...Jim

Pic #1 This is the panel I built back in May of 2019 for my friend Ed. This panel he wanted installed using screws (his call not mine). The panel had been taken off and on so may times by him and others, that it really looked bad and beyond repair. So here we go...
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Old 02-11-2020, 05:51 PM   #2
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Re: Another 52 interior door panel

This is Ed's door, this is NOT how you cut a door to install power windows (NOT OUR WORK).
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Old 02-11-2020, 05:56 PM   #3
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Re: Another 52 interior door panel

I'm going to show each pic with remarks one at a time, so it's easier to follow.
This is the 20 gauge sheet metal that was formed to door shape. The white 1/8" plastic has been glued to the panel. (Panel was sanded in area where plastic will go, then super glued applied to metal, the spray activator on plastic and held together.
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Old 02-11-2020, 05:57 PM   #4
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Re: Another 52 interior door panel

This is the insert piece with the plastic that will be glued to insert.
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Old 02-11-2020, 06:00 PM   #5
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Re: Another 52 interior door panel

Here I've set the metal insert piece into place. (earlier I had drilled 1/8" holes thru both panels to know where magnets would go.)
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Old 02-11-2020, 06:03 PM   #6
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Re: Another 52 interior door panel

Here the 1/8" plastic has been glued to the metal (super glue,activator) insert piece, then I will trim to the metal.
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Old 02-11-2020, 08:32 PM   #7
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Re: Another 52 interior door panel

unbelievable, both what passes for a power window install and for the amazing work on the door panels!
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Old 02-11-2020, 08:42 PM   #8
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Re: Another 52 interior door panel

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unbelievable, both what passes for a power window install and for the amazing work on the door panels!
Thanks Russ...Jim
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Old 02-11-2020, 09:13 PM   #9
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Re: Another 52 interior door panel

great work Jim...as usual
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Old 02-12-2020, 12:19 AM   #10
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Re: Another 52 interior door panel

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great wok Jim...as usual
Thanks Greg...Jim
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Old 02-12-2020, 04:16 PM   #11
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Re: Another 52 interior door panel

Jim that looks fantastic! Very well thought out!
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Old 02-12-2020, 08:05 PM   #12
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Re: Another 52 interior door panel

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Jim that looks fantastic! Very well thought out!
Thanks, appreciate you checking in out...Jim
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Old 03-01-2020, 11:46 PM   #13
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Re: Another 52 interior door panel

Nice work Jim!
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Old 03-02-2020, 11:00 AM   #14
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Re: Another 52 interior door panel

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Nice work Jim!
Robert, thank you...Jim
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