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Old 04-15-2004, 04:48 AM   #1
brian770
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Join Date: Apr 2004
Posts: 15
T-case swap?

i have a 1989 half ton suburban with a 241 t-case and i have been slowly( as money alowes wife kids bla bla bla ) building it up. it has stock running gear (10 bolt front and rear) 700r4 tranny tbi 350 . i also have a doner 1978 chev half ton truck. it has a 203 full time t-case . is my t-case strong enough to deal with the 14 bolt im putting in? so far its been fine (light wheeling in mostly mud). or is the 203 stronger?? the sub is also my daily driver and i've heard that a 203 isnt so good for a pavement pounder. i've also got automatic lockers on the burb, i am getting lazy and dont realy want to get rid of them but are they worth a hoot or are manuals the way to go???? thanks for your help!!!! brian770. lief@baysat.net 715-274-2234
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1989 half ton 4x4 burb
2 inch lift 33x9.50 tirers
never ending project.............
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Old 04-15-2004, 05:53 AM   #2
JIMs70GMC
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Join Date: Jun 2001
Location: Chesapeake, Virginia
Posts: 4,612
The 203 is a full time case unless it has been converted for part-time operation. It really would not be worth the swap from the 241 to 203. Your 241 will be fine iregardless of what rear end you have, now go changing the power out of your motor or the size of your tires or have a reckless driving style then your whole drivetrain could need up-grading.
I personally don't like the auto hubs but with the manuals your know when they are locked in or free wheeling.

The 203 is probably stronger (steel to aluminum) But it also has a chain the 241 has a lower ratio and if you perform routine maint on the 241 it will be fine. Also a 203 never came behind a 700R4 tranny so you would have to engineer or modify or purchase an adapter(if one is available).
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1970 K25, 8' stepside bed 350/465/205 44 up front, 60 in the rear 4.10s rolling on 33" Dunlop MTs
1986 K5, 350/465/208 Dana 60/14 bolt from a cucv 36" Super Swampers TSL/SX
1983 K20 w/ CUCV axles, 350/700R4/208 sitting on 37" Goodyears
1986 M1031 6.2 diesel, TH400/NP205 locker in the rear and a LS in the front, all stock for now.....
1986 K30, 350/400/205 dana 60 and 14 bolt. I kept the drivetrain. Body/bad and chassis are gone.
1981 K30, 350/465/205 dana 60 and dually 14 bolt. Has a G80, and a flat bed. Going to replace the flat bed.

1985 K20, 350/400/208 10 bolt and SF 14 bolt. I wonder where I can find some 1 tons. Hmmmmm
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