transfer case questions

[1969K10]

Originally Posted by the_goat

How difficult is it to replace the pins, bushings and cotter pins or, I guess, to rebuild the entire transfercase? How much should it cost to have someone rebuild a 205 if I decided to go that route?

You can do the basic stuff that you're talking about by yourself in your garage in a long afternoon, It's not that bad as long as you have all the seals you'll need. As far as actually rebuilding one of these X-fers. They're just gears, shafts & retainers. But it'll cost you to have a shop do it for you.