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Old 08-26-2005, 11:42 AM   #1
Captkaos
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TPI Conversion Progress/Process

This past weekend I started working on the pieces required to convert my '78 Jimmy to TPI. I had purchased an SLP TPI harness back in '95 that they were clearing out and had it sitting around for a while. A while back I picked up a TPI intake, MAP setup and Distributor. Well plans have started moving forward to convert the truck (I HATE carbs..)

Wednesday: recieved the new Blazer EFI sending unit from GM


Thursday: ordered fuel lines for a '90 Blazer -not here YET

Friday: ordered: Sensor kit, 127749 ecm (turbo app ECM), 350 TPI prom, stainless steel bolt kit, and throttle body gasket kit and it arrived on Wednesday.


Saturday: started laying out the TPI pieces and started cleaning them up.


Now that the ECM is here I can start repinning the MAP harness from SLP so it can plug into the 7749 ECM and function properly. This should be fun.


There are a few other odds/ends that I need, but progress has started.
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Last edited by Captkaos; 08-26-2005 at 12:31 PM.
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Old 08-26-2005, 12:02 PM   #2
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looks like a lot of fun.good luck cant wait to see it done
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Old 08-26-2005, 12:02 PM   #3
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good good i see those pictures and i see a lot of beer intake b/c i would get mad and quit obviously you see something else. good luck and have fun maybe on of these days i will put up for a motel and you come here and do this for me b/c it would be sweet to not have to pump the hell out of the truck to get it to start in mornings of winter. and the remote start options you can buy be kick a$$ also
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Old 08-26-2005, 12:19 PM   #4
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Quote:
Originally Posted by Captkaos
(I HATE carbs..)


I HATE wiring...and that there pic scares the crap outta me!

Good luck on the swap CHris, and keep of posted for sure!
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Old 08-26-2005, 02:17 PM   #5
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If you are going to run a MAP sensor and all, why not use the 730 (speed density) ECM? Or do you mean MAF? It seems like that would simplify things a lot if your harness is a SD harness.
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Old 08-26-2005, 02:19 PM   #6
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Just think, I did all of those wires by hand! lol

Actually, they are pretty simple, Either go from ECM to ECM, or from 12 volts to ECM. Just a whole lotta little individual circuits

Turbo app eh? I can't wait to see that engine run with a turbo on it! I am very seriously considering turbocharging mine too
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Old 08-26-2005, 04:19 PM   #7
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Quote:
Originally Posted by Jonboy
If you are going to run a MAP sensor and all, why not use the 730 (speed density) ECM? Or do you mean MAF? It seems like that would simplify things a lot if your harness is a SD harness.
I was apparently typing that to fast and didn't give a good explanation. The intake I purchased was a MAF setup (85-89). I am converting the intake to MAP setup. Instead of using the normal MAP ECM (7730) I am using the 7749 computer which allows me to run a 2bar MAP sensor, which adjusts for boost. The 7730 harness is what the SLP setup is for. I have to repin certain wires for the 7730 harness to work with the 7749 ECM. I won't be using a MAF anymore.

Quote:
Originally Posted by Russell
Just think, I did all of those wires by hand! lol

Actually, they are pretty simple, Either go from ECM to ECM, or from 12 volts to ECM. Just a whole lotta little individual circuits

Turbo app eh? I can't wait to see that engine run with a turbo on it! I am very seriously considering turbocharging mine too
Yeah the hookup isn't that complicated. The only pain is moving certain wires on the plug to work with the 7749. I don't envy the manual wiring. When SLP put these up for sale is when I first started on the plans for the Hilborn EFI. I didn't even have the intake yet, but for $79 I couldn't turn it down.

This engine won't get alot of boost because it is completely stock, but I got the ECM for when the Jimmy gets an inline6 with Twin Turbos. I am planning on integrating one of my brothers STS systems on the Jimmy with the 350.
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Old 08-26-2005, 04:28 PM   #8
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That makes a whole lot more sense. I didn't catch the boosted part.
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Old 08-26-2005, 05:30 PM   #9
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Be sure to do a good write-up with alot of pics.

Looks awesome Capt!
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Old 08-26-2005, 05:51 PM   #10
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Hey, I'm impressed already. You got all the parts out and took pictures. That in itself is a good start....
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Old 08-26-2005, 09:32 PM   #11
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man, those pictures just make my head hurt
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Old 08-26-2005, 10:49 PM   #12
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I've been there, it should be pretty straight forward. I can see where it would be kind of intimidating for someone who is not "electronically inclined". Should be a sweet set-up with a little boost.
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Old 08-27-2005, 01:30 AM   #13
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Well, I discovered the problem with mine tonight. Napa sent me the wrong gaskets for my truck, and I never noticed the difference, so they leak terribly bad on the lower runner to intake connections. I'm gonna buy a tube of 02 sensor safe high temp RTV, and use that rather than paying for more gaskets. Should run a heck of a lot better after that!
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Old 08-27-2005, 11:54 AM   #14
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Thanks for the props. There will be a write-up of all the steps involved from start to finish. I may even try a video of the instalation process.

Wrong gaskets. That sucks! BTW, I forgot to tell you your 73-87chevytrucks.com T-shirt is on its way to you.
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Old 08-29-2005, 08:45 PM   #15
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Since i have converted both my K5's to tbi i'll be waiting on progress reports for this tpi conversion....the turbo part of the equasion has really got my interest piqued...

Are you going to mount the turbo on the drivers side exhaust manifold like i have seen before...and since you are going speed density who's going to reburn the chip for your mods?

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Old 09-12-2005, 03:00 PM   #16
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Update as of Sep. 2nd:
I recieved the EFI stainless fuel lines from Classic Tube. They apparently sent me more than what I needed/wanted though, but... Anyways, here is the latest pic:


The plans for the turbo is it will be mounted under the truck where the current muffler resides. This is simular to the setup on my brothers 2000 Silverado that is running an STS Turbo kit. (where the turbo and other pieces will come from) http://www.gracemotorsports.com/current.html It has put down 400hp (8lbs of boost) to the rear tires on a stock 5.3L with over 120K miles on it and climbing.

The 749 ECM runs a 2 bar MAP setup and it has the capability to run up to 14.7lbs of boost. I don't plan on going over this on the current motor, but in the future any chips will be reburnt by me.
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1987 R10 twin turbo LS
1991 R3500 SRW CrewCab
1985 K5 diesel swapped project
1989 K5 2WD conversion w/ Vette susp Project
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Old 09-12-2005, 03:34 PM   #17
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Man, those are nice fuel lines! I just bent my own for my truck. Ain't pretty, but they work real well
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Old 09-12-2005, 05:00 PM   #18
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Yeah, I am taking the simplified route on this one. They are really nice though.
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1978 GMC Jimmy (2WD) - SOLD
1987 R10 twin turbo LS
1991 R3500 SRW CrewCab
1985 K5 diesel swapped project
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Old 09-12-2005, 05:24 PM   #19
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You lost me at ECM.

Glad to see you getting back into hot rodding/working on something.

I'm with Ken on this, it's a big step in it's self just to see pics of the parts. LOL

Now don't do like you did about 5 years ago and shove everything in a box somewhere and forget about it.

Oh yeah, did I mention carbs rule.
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Old 09-12-2005, 05:59 PM   #20
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Sorry Mike, the Computer should allow me to do this with no problems (brothers pickup):
http://www.gracemotorsports.com/video/STStruckPull2.wmv

Yeah. I sold the Jeep, so that money pit has died. The money from its sell is going to
the pickup. Hopefully progress pics on it will be coming up soon also. I am trying to get the Jimmy fixed first though.

I hope it won't last 5 years until progress, but.....

Oh yeah, life is better when injected
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1987 R10 twin turbo LS
1991 R3500 SRW CrewCab
1985 K5 diesel swapped project
1989 K5 2WD conversion w/ Vette susp Project
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Old 11-07-2005, 01:26 PM   #21
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Re: TPI Conversion Progress/Process

Update: Wifes foot surgery has taken up most of my time the last couple weeks, but...
3 weeks ago I sandblasted the upper intake plenum and tubes.

This weekend I started repinning the ECM 7730 wiring harness to work the the 7749 ECM.

PICS to come:
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1987 R10 twin turbo LS
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1985 K5 diesel swapped project
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Last edited by Captkaos; 11-08-2005 at 11:56 AM.
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Old 11-07-2005, 01:41 PM   #22
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Re: TPI Conversion Progress/Process

glad to her the wife's foot is doing better tell her that before long she will be back in the kitchen cooking, cleaning, and pampering to your every need. this will alow you a lot of time in the garage/shop if you need a hamic just call me i will loan you mine so you can sleep out there also.
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Old 11-07-2005, 04:34 PM   #23
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Re: TPI Conversion Progress/Process

Glad to hear your wife doing better Chris. With all the work you have done on that I'll keep my carb. I'm a better plumber than electrician.
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Old 11-07-2005, 05:55 PM   #24
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Re: TPI Conversion Progress/Process

Thanks for the kind thoughts.

Brandon, If I wasn't adding the Turbo ECM, there I would be done. It isn't as bad as it looks, seriously.

86 GMG, she isn't that kind of wife, it would be closer to say get back to helping with the wire mapping on the harness. We eat out A LOT.
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1978 GMC Jimmy (2WD) - SOLD
1987 R10 twin turbo LS
1991 R3500 SRW CrewCab
1985 K5 diesel swapped project
1989 K5 2WD conversion w/ Vette susp Project
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Old 11-07-2005, 08:35 PM   #25
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Re: TPI Conversion Progress/Process

Chris -- Have you still got the 730 ecm?

I need one to convert my truck to speed density, and I am having a hard time finiding one in the local junkyards...
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