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Old 11-13-2006, 07:01 PM   #1
wdsteeves
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Cross member rivets

I have 3 cross members to remove.What is the best way to remove the rivets? Thanks
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Old 11-13-2006, 07:16 PM   #2
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Re: Cross member rivets

get a $2 4" cutoff wheel and attach it to your hand grinder. Knicks em right off if you can get to em. punch the rivet out then with a hammer/chisel or air chisel.
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Old 11-13-2006, 07:46 PM   #3
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Re: Cross member rivets

we torch em.. starting from the top of the rivet and blow it away... no damage to the frame.
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Old 11-13-2006, 07:47 PM   #4
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Re: Cross member rivets

and it involves fire- which is usually pretty sweet!
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Old 11-13-2006, 07:53 PM   #5
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Re: Cross member rivets

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Originally Posted by ghetto_superman View Post
and it involves fire- which is usually pretty sweet!
I take a grinder and cut an X pattern in the rivet, then use an air chisel and knock the head off. Then put a bull point bit in the air hammer and punch the rivet out.
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Old 11-13-2006, 07:55 PM   #6
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Re: Cross member rivets

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I take a grinder and cut an X pattern in the rivet, then use an air chisel and knock the head off. Then put a bull point bit in the air hammer and punch the rivet out.
pretty good idea! i just always used the torch cause im a pyro... it would be much easier not to have to get that thing out every time i suppose!
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Old 11-13-2006, 08:29 PM   #7
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Re: Cross member rivets

i've done it 3 ways and by far the easest is an air chisel. a bit that looks like a wood chisel "flat on one side with about a 30% angle on the other side." granted a torch is faster but also more dangerous to yourself and the frame if you don't know what your doing. i've also had great luck with a grinder with a 40 grit flap disk.

ondrew
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Old 11-13-2006, 08:49 PM   #8
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Re: Cross member rivets

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I take a grinder and cut an X pattern in the rivet, then use an air chisel and knock the head off. Then put a bull point bit in the air hammer and punch the rivet out.
Same here ... X with a Zizz wheel and then the ol' cold chisel and a big a$$ hammer!

Haven't found one yet that wouldn't come out using this method. Although some require a larger hammer than others.
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Old 11-13-2006, 09:33 PM   #9
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Re: Cross member rivets

When in doubt, get a bigger hammer.
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Old 11-13-2006, 09:37 PM   #10
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Re: Cross member rivets

on my 69 some jerk took a torch and cut the 3 spd crossmember out of it leaving part of it on the frame still with the rivets attached, why he didn't just blow off the rivet heads i do not know but thats something left for me now
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Old 11-13-2006, 09:49 PM   #11
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Re: Cross member rivets

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on my 69 some jerk took a torch and cut the 3 spd crossmember out of it leaving part of it on the frame still with the rivets attached, why he didn't just blow off the rivet heads i do not know but thats something left for me now
I did that on mine because I didn't want to get too close to the fuel lines which run inside of the passenger side of the frame if I remember correctly(haven't seen the truck in 4 months). Now that I read this thread I'm gonna go and cut them out with an airchizzle and a grinder, cuz I didn't know that method at the time.
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Old 11-28-2006, 03:11 AM   #12
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Re: Cross member rivets

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Originally Posted by lilpup69chevy View Post
on my 69 some jerk took a torch and cut the 3 spd crossmember out of it leaving part of it on the frame still with the rivets attached, why he didn't just blow off the rivet heads i do not know but thats something left for me now
its actually pretty surprising how many ive seen done like that..
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Old 11-28-2006, 04:50 PM   #13
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Re: Cross member rivets

Im about to do this. I think Ill use the X method with an air hammer and cutoff wheel.
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Old 11-28-2006, 05:34 PM   #14
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Re: Cross member rivets

I have found that an air chisel can be the quickest and easiest way.
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Old 11-28-2006, 08:57 PM   #15
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Re: Cross member rivets

Try getting to those top rivets on that crossmember & you'll know why some people just cut it off flush w/the frame rail. You won't get a cut-off wheel or air chisel in there & not everyone has access to a torch.

On the few trucks I've done, if we didn't have a torch & the truck was completly assembled, we just cut the c.member flush w/the frame so that it was out of the way.

If the body was off, we removed all rivets & pieces completely.
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