05-21-2011, 09:58 AM | #1 |
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Wood Bed Patterns
I am working on a 1963 LWB Fleetside and want to make my own wood for the bed. Does anyone have specs or a pattern? Does anyone know where to buy the specs or patterns?
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05-21-2011, 10:17 AM | #2 |
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Re: Wood Bed Patterns
I would also like to know. good post..
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05-21-2011, 10:18 AM | #3 |
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Re: Wood Bed Patterns
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05-21-2011, 10:19 AM | #4 |
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Re: Wood Bed Patterns
The bed wood in the Chevrolet & GMC trucks was originally a southern yellow pine. The Advanced Designed Trucks bed wood came from the factory treated with a combination of linseed oil and lampblack, giving it a dull black color. The boards were held down by metal strips between the boards which were also painted black . The later model trucks came with the bed wood painted the same color as the exterior of the trucks. Many choose to use a variety of clear finishes to bring out the beauty of the wood grain. When purchasing a clear finish for this purpose, be sure to get a finish that is UV resistant to reduce the potential damage from the suns UV rays. Most marine type varnishes will meet this criteria, most highly recommended are those developed specifically for salt water application by the marine industry. Polyurethane is also a excellent choice in a clear finish due to its long lasting finish that withstands salt, & moisture extremely well.
If you are looking to make your own boards, you will need dimensions. From 1947 to early 1951, there were 9 boards making up the bed, from late 1951 -1972 Stepside's used 8 boards, the 1960-1972 Fleetside used 12 boards. The boards were nominally 1" thick (making them a measured 3/4" thick). The width of the boards varied depending on position. The tables below show the width of each board and its relative position. 1947 to Early 1951 - 9 Boards 4 1/4" 5" 5 1/2" 5 1/2" 6 3/8" 5 1/2" 5 1/2" 5" 4 1/4" Late 1951 to 1953 - 8 Boards 4 1/4" 7 1/4" 5" 7 1/4" 7 1/4" 5" 7 1/4" 4 1/4" Late 1954 to 1957 - 8 Boards 4 1/4" 7 1/4" 5" 7 1/4" 7 1/4" 5" 7 1/4" 4 1/4" Late 1958 to 1959 - 8 Boards Stepside 4 1/4" 7 1/4" 5" 7 1/4" 7 1/4" 5" 7 1/4" 4 1/4" Late 1958 to 1959 Fleetside - 12 Boards 4 1/2" 5 1/2" 5 1/2" 7 1/2" 5 1/2" 7 1/2" 7 1/2" 5 1/2" 5 1/2" 4 1/2" Late 1960 to 1972 Stepside - 8 Boards 3 1/8" 7 7/16" 7 7/16" 5 7/16" 5 7/16" 7 7/16" 7 7/16" 3 1/8" Late 1960 to 1972 Fleetside - 12 Boards 2- 6 3/8"* 7 7/16 7 7/16 7 7/16 5 7/16 5 7/16 7 7/16 7 7/16 7 7/16 2- 6 3/8"* * = One board in front of wheelwell, one board behind The lengths of the boards depended on several factors, ton rating and wheelbase. The table below summarizes board lengths for the AD pickups and later model pickups. Board Lengths 1947-1953 1/2 T Short Bed 77" 1947-1953 3/4,1 T Long Bed 85 3/4" 1954-1959 1/2 T Short Bed 77 1/8" 1954-1957 1/2,3/4 T Long Bed 89" 1957-1959 2nd Series 1/2, 3/4 T Long Bed 97" 1954-1959 1 T 97" 1960-1966 1/2, 3/4 T Short Bed Step Side 77 1/8" 1960-1966 1/2, 3/4 T Long Bed Step Side 97" 1960-1966 1/2, 3/4 T Short Bed Fleet Side 77 1/8" 1960-1966 1/2, 3/4 T Long Bed Fleet Side 97" 1967-1972 1/2, 3/4 T Short Bed Step Side 77 1/8" 1967-1972 1/2, 3/4 T Long Bed Step Side 97" 1967-1972 1/2, 3/4 T Short Bed Fleet Side 77 1/8" 1967-1972 1/2, 3/4 T Long Bed Fleet Side 97" 1967-1972 1/2, 3/4 T Longhorn Bed Fleet Side 103" The individual boards are held down by steel strips ("wear strips") which sit in grooves cut into each board. You will note from the drawing below that the outer edges of the wear strip came down lower than the middle of the wear strip. This explains the somewhat unusual groove pattern of the wood (see below for dimensions.) Dimensions A. 3/4" (board thickness) B. 1/4" C. 1/4" D. 1/2" E. 1/8" The two outside boards had grooves only on their inside edges. All the other boards had grooves running down both sides. The drawing below shows how the boards were grooved. The shallower the inside groove is, the higher the wear strips will ride above the bed wood. Originally, the top protrusions of the wear strips were just slightly higher than the bed wood. Some prefer to alter this dimension to raise or lower. If making your own bed wood and using new bed strips you should measure your new wear strips for precision cutting measurements. Cuts should also take into account that different woods and there coatings will allow wood to swell and shrink at different rates. We also highly recommend that you add a groove running every 1' of board length from the C dimension to the outside edge of the D dimension allowing for the flow of water off the inset groove to allow trapped water in the groove easier drainage than only at ends of boards to greatly preserve the life of the boards. Long Wheelbase Fleetside Bed Wood Short Wheelbase Fleetside 1967-72 SWB Fleetside Bed Wood Holes Locations The reason for the unusual design is wood movement due to moisture content change. A six inch wide board can easily change width cross grain by 1/16" - 1/8" due to seasonal humidity changes. The groove design allows the boards to float without buckling while still being firmly held to the steel supports underneath during the expansion and contraction of the wood. The beds may change width by over an inch between dry winter conditions in storage and humid spring & summer conditions. For people who are making bed wood please note: different species of wood move different amounts in response to humidity (moisture content) changes. It is important to allow clearance between the hold down bolts and the wood so that movement can occur. If you're working dry wood in a heated shop (shrunk condition) more expansion room should be allowed than if you're working air dried wood in the humid part of summer with no heat in the shop (expanded condition). Varnish or polyurethane does not prevent this natural wood movement but may slow it down some, so If you don't varnish or seal both the upper and lower surfaces of the boards, they will change moisture content faster on the unsealed surface causing cupping of the wood. Interestingly, the wood changes little along the grain (lengthwise) so it is not necessary to allow for much change in length. To decrease your chances of cupping you should select all wood from heartwood. This can be indentified by examining rings of groth on the ends of the boards. The ones that have the center set of rings from the heart of the tree, if heartwood is not available be sure to groove the boards with the curve of the grain going up. Doing this ensures that center of board will rise rather than dip thus standing water will not occur and will instead run off helping to prevent retention of excess moisture.
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05-21-2011, 11:28 AM | #5 |
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Re: Wood Bed Patterns
I made mine out of 1x6 hickory stock... so 5-1/2" actual, then ripped the edge pieces down. 9 boards, though.
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What have I gotten myself into now? 1964 Chevy Stepside - 383 hydraulic roller Vortec ... a work in progress 2000 Volvo V70R - 340awhp, 22psi, meth-injected of Porsche-eating fun. The grocery-getter on steroids Last edited by javadoc; 05-21-2011 at 11:28 AM. |
05-21-2011, 01:47 PM | #6 |
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Re: Wood Bed Patterns
I had a local cabinet shop cut/plane/sand white oak boards to the dimension of most of the ones in my bed.
I'll have to trim down a couple and cut the edges, but I only paid $100 for nice wood (kit runs $350+ most places) |
05-21-2011, 06:55 PM | #7 |
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Re: Wood Bed Patterns
lucifer, thanks for the great info. I knew I could depend on someone on the forum to come through. I can now safely proceed.
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05-21-2011, 11:33 PM | #8 |
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Re: Wood Bed Patterns
A great resource Thanks
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05-22-2011, 12:10 PM | #9 |
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Re: Wood Bed Patterns
What decade was this? Out here in CA, white oak (a great choice btw) would cost several time that, and even more if it were quartersawn (the best way to saw it from the log for looks and for stability).
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05-22-2011, 02:18 PM | #10 |
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Re: Wood Bed Patterns
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05-22-2011, 06:58 PM | #11 |
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Re: Wood Bed Patterns
Does anyone know how you cut the groove for the strip? Is there a router bit that works or? I would really like to have the strips flush like factory.
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05-22-2011, 08:05 PM | #12 |
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Re: Wood Bed Patterns
use a dado blade on a table saw for cutting the groove, or make a few passes with a regular blade making adjustments with the saw fence
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05-23-2011, 09:03 AM | #13 |
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Re: Wood Bed Patterns
Iplan on using a dado blade for the grooves.
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05-23-2011, 11:32 AM | #14 |
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Re: Wood Bed Patterns
If you want other info on the wood and what new products to use go to the Mar-K website they have done extensive testing on modern finishes and their results made me decide to use white pine, por15 satin black and baehr satin black uv inhibited because it holds up the best. all of the clears no matter how expensive did not really hold up that well sitting out in the weather. Kieth
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05-23-2011, 02:54 PM | #15 | |
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Re: Wood Bed Patterns
Quote:
(short step bed) - there are a lot of oak trees in the area |
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05-23-2011, 03:10 PM | #16 |
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Re: Wood Bed Patterns
I am planning on using Mesquite, yea I know weird, but it is tough as nails and it has a real nice redish huh to it.
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05-24-2011, 07:39 AM | #17 |
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Re: Wood Bed Patterns
I used Brazilian walnut
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