Best Way To Cut Hole In Bed - The 1947 - Present Chevrolet & GMC Truck Message Board Network

LuckyHenriksen · 02-17-2009, 10:46 AM

For an under bed fuel cell. I need to measure out the hole for the filler neck and cut it. What would be my best bet for cutting the metal? Can I put a cut off wheel on my grinder? Any tips for accurate measuring would be nice too

nartkers · 02-17-2009, 10:49 AM

I am interested in the same info - I am planning to use a blazer tank.

PanelDeland · 02-17-2009, 10:56 AM

My advice on cuttimg would be to use a hole saw.Especially if you need a round hole.Even if you need some other shape a hole saw will give you a good place to start what you need.
As far as measuring I can only say measure,measure,measure and then measure again.Then stop and measure again.Measure from the top and the bottom and try to determine if the marks match.Then drill from the bottom(if you have a better veiw to make sure it's right)with a small bit.You can then use the hole for a guide to drill the main hole.
Don't forget to check for fuel,brake, or any other kind of lines that may be under the floor.

cdowns · 02-17-2009, 11:27 AM

round hole=hole saw
square or rectangle jigsaw if you know how to use one for cutting metal or a cutoffwheel

my67chevytruck · 02-17-2009, 12:24 PM

mount the gas tank. get a piece of hose the same diameter you are going to use and install in on the gastank (trim it enough to flush with the bottom of the truck bed, and mark around the hose with a sharpie, use that as your template...

**mr48chev** · 02-17-2009, 12:52 PM

Quote:

Originally Posted by my67chevytruck

mount the gas tank. get a piece of hose the same diameter you are going to use and install in on the gastank (trim it enough to flush with the bottom of the truck bed, and mark around the hose with a sharpie, use that as your template...

+1 Great suggestion. you can drill a pilot hole in the center of the circle you marked and the use the correct size hole saw from the top or use that as the center to mark for cutting a hole with another tool.

The filler in the floor might be ok for a show only truck but I can say from experience that it gets to be a royal pain in the tailfeathers if you actually use the truck as a truck.

chevy_mike · 02-17-2009, 04:25 PM

Use the force!

jbristo67 · 02-17-2009, 04:36 PM

I ran mine through the back driver side inner bed side. I cut out of the bed side a 3 inch hole with a hole saw. Then I got a pice of 4 inch square tubing and cut it at a 45 degree angle. Then I welded a piece of plate on the flat end of the Square tubing and smoothed out the welds. Then I welded the angled side over the three inch hole. Then cut a hole in the plate on the flat end for my fuel filler. Then I plumbed it down the bed side and into my tank.

alfeefish · 02-17-2009, 06:24 PM

Do you have pictures?

Mike C · 02-17-2009, 07:42 PM

If you do it in the floor, you can stand on a piece of plywood to keep the hole saw from moving once you have it lined up. I had to do this with a 4" hole saw when I put my B&W turnover ball in my Duramax truck.

jbristo67 · 02-17-2009, 08:54 PM

Quote:

Originally Posted by alfeefish

Do you have pictures?

I will as soon as I get it back from the body shop.

texanidiot25 · 02-17-2009, 09:02 PM

I just use my fists.

But you know, not everyone has fists of fury. Like me.

LuckyHenriksen · 02-17-2009, 09:03 PM

Sweet thanks guys. I wish I could use the force! This thing is tricky

02-17-2009, 10:46 AM	#1
LuckyHenriksen Registered User Join Date: Oct 2007 Location: Sherwood Oregon Posts: 1,908	Best Way To Cut Hole In Bed For an under bed fuel cell. I need to measure out the hole for the filler neck and cut it. What would be my best bet for cutting the metal? Can I put a cut off wheel on my grinder? Any tips for accurate measuring would be nice too __________________ 1968 Yenko Chevy LWB 6.0L/TH400 3/4 Drop Senior Project Build Thread Here

02-17-2009, 10:49 AM	#2
nartkers Registered User Join Date: Jan 2004 Location: Mid-Michigan Posts: 178	Re: Best Way To Cut Hole In Bed I am interested in the same info - I am planning to use a blazer tank.

02-17-2009, 10:56 AM	#3
PanelDeland I am a Referee of life. Join Date: Jun 2000 Location: Greensboro N.C. Posts: 13,992	Re: Best Way To Cut Hole In Bed My advice on cuttimg would be to use a hole saw.Especially if you need a round hole.Even if you need some other shape a hole saw will give you a good place to start what you need. As far as measuring I can only say measure,measure,measure and then measure again.Then stop and measure again.Measure from the top and the bottom and try to determine if the marks match.Then drill from the bottom(if you have a better veiw to make sure it's right)with a small bit.You can then use the hole for a guide to drill the main hole. Don't forget to check for fuel,brake, or any other kind of lines that may be under the floor. __________________ The 47-present Chevrolet and GMC Truck Message Board Network,it's owners,moderators,members,and associates of any type should not be held responsible for my opinion. You can't fix stupid,not even with duct tape. "My appearance is due to the fact that "GOD" does punish you for having too much fun!" Barrett-Jackson has perfected alchemy,they make rust into gold! "You can lead a horse to water but you can't saddle a duck" "Cleverly disguised as a 'Responsible Adult' "Sometimes your Knight in shining armor is just a retard in tinfoil"

02-17-2009, 11:27 AM	#4
cdowns Senior Member Join Date: Jan 2003 Location: daytonabeach Posts: 22,956	Re: Best Way To Cut Hole In Bed round hole=hole saw square or rectangle jigsaw if you know how to use one for cutting metal or a cutoffwheel __________________ 71c-10 350/2004r/4:11 lowered3/4 longbed/dead by hurricane MEANING OF DEATH::::: SOMEBODY ELSE GETS YOUR STUFF DONT BELIEVE EVERYTHING YOU THINK TAKE MY ADVISE;I DON'T USE IT ANYWAY

02-17-2009, 12:24 PM	#5
my67chevytruck Under Construction Join Date: Oct 2007 Location: Midlothian,TX (DFW) Posts: 4,555	Re: Best Way To Cut Hole In Bed mount the gas tank. get a piece of hose the same diameter you are going to use and install in on the gastank (trim it enough to flush with the bottom of the truck bed, and mark around the hose with a sharpie, use that as your template... __________________ Heath subscribe to the board here: http://67-72chevytrucks.com/vboard/payments.php http://67-72chevytrucks.com/vboard/s...d.php?t=157669 FAQ how to's 1956 Chevy Apache 1967 C10 SWB FleetSide (under construction) 1969 K10 SWB FleetSide (Future Build) 1972 C10 SWB Stepside (Future Build) 56 chevy truck : http://www.cardomain.com/ride/2955823/1 67 truck build: http://www.67-72chevytrucks.com/vboard/showthread.php?t=281357/1 69 k10: http://67-72chevytrucks.com/vboard/s...d.php?t=389470

02-17-2009, 04:25 PM	#7
chevy_mike Never Ending Projects Join Date: Jul 2006 Location: San Diego, CA Posts: 3,836	Re: Best Way To Cut Hole In Bed Use the force! __________________ . 1965 C10 Panel, Tiki Express http://www.67-72chevytrucks.com/vboa...d.php?t=506580 SOLD 1968 Chevy C10, Long, Fleetside, Hot Rod Hauler http://67-72chevytrucks.com/vboard/s...d.php?t=313233 SOLD 1965 Chevy C10, Long, Fleetside, Hot Rod C10 http://67-72chevytrucks.com/vboard/s...d.php?t=415702 SOLD We were given two ears and one mouth for a reason... listen twice as much and speak half as often...

02-17-2009, 04:36 PM	#8
jbristo67 resident oilfield trash Join Date: Jan 2009 Location: Lubbock TX Posts: 1,465	Re: Best Way To Cut Hole In Bed I ran mine through the back driver side inner bed side. I cut out of the bed side a 3 inch hole with a hole saw. Then I got a pice of 4 inch square tubing and cut it at a 45 degree angle. Then I welded a piece of plate on the flat end of the Square tubing and smoothed out the welds. Then I welded the angled side over the three inch hole. Then cut a hole in the plate on the flat end for my fuel filler. Then I plumbed it down the bed side and into my tank. __________________ 1967 SWB C10 396/400 factory air factory tach (sadly had to send to a new home) 1986 Honda 70 Fourtrax 1991 Chevrolet K5 blazer 2wd 1982 Mastercraft Pro Star 190 Stars and Stripes 2002 Chevrolet Tahoe 2011 Nissan Armada

02-17-2009, 06:24 PM	#9
alfeefish Registered User Join Date: Feb 2005 Location: Harrison TN Posts: 183	Re: Best Way To Cut Hole In Bed Do you have pictures?

02-17-2009, 07:42 PM	#10
Mike C Registered User Join Date: Dec 1999 Location: Austin, TX, USA Posts: 7,731	Re: Best Way To Cut Hole In Bed If you do it in the floor, you can stand on a piece of plywood to keep the hole saw from moving once you have it lined up. I had to do this with a 4" hole saw when I put my B&W turnover ball in my Duramax truck. __________________ 44 Willys MB 52 M38A1 64 Corvette Coupe 68 Camaro 'vert LT1 & TH700 69 Z/28 355 12.6's @110 69 Chevy Short Step 4 1/2"/7" drop 72 Jimmy 4WD 4spd 4" & 35's 02 GMC 2500HD 4x4 Duramax

02-17-2009, 09:02 PM	#12
texanidiot25 Eat My Rust Join Date: Jan 2007 Location: Cypress, Texas Posts: 3,362	Re: Best Way To Cut Hole In Bed I just use my fists. But you know, not everyone has fists of fury. Like me.

02-17-2009, 09:03 PM	#13
LuckyHenriksen Registered User Join Date: Oct 2007 Location: Sherwood Oregon Posts: 1,908	Re: Best Way To Cut Hole In Bed Sweet thanks guys. I wish I could use the force! This thing is tricky __________________ 1968 Yenko Chevy LWB 6.0L/TH400 3/4 Drop Senior Project Build Thread Here



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